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understanding and modifying BEMF circuit

madhavP
Associate II

madhavP_0-1745988594300.png

[PN]: STM32G431CB (B-G431B-ESC1), Custom board with STM MCU
[VERSION]: MCSDK 6.3.0
[TOOL]: STM32CubeIDE 1.16.1, MotorControl Workbench 6.3.0
[DETAILS]:
I’m analyzing the Back-EMF sensing circuit of the B-G431B-ESC1 board for FOC.

In this circuit:

  • The back EMF from each motor phase is connected directly to the MCU ADC pin.

  • The battery voltage is up to 25V (6S).

  • Each BEMF line appears to be connected through a diode to 3.3V and GPIO_BEMF.

  • All BEMF signals seem to share a common GPIO_BEMF.

My confusion:

  • How is the high phase voltage (e.g., 25V) safely sensed by the MCU’s ADC which only accepts ~3.3V max?

  • How is this protection implemented with minimal components?

  • How does this translate into proper zero-cross detection for sensorless FOC?

I am building a custom ESC board (6S, 12S, and 20S variants) with similar sensorless FOC requirements. I want to design a robust and safe Back-EMF sensing system that:

  • Can safely interface high voltage (~50V or ~80V in 12S/20S) phase lines to MCU GPIO/ADC.

  • Still allows the use of sensorless motor startup and control.

[EXPECTED BEHAVIOR]:

  • I want to understand the working of the BEMF detection circuit on B-G431B-ESC1.

  • Then design a scalable and safe BEMF sensing circuit for higher voltage custom ESC boards.

  • Maintain compatibility with sensorless FOC in STM32 Motor Control SDK.

[HOW TO REPRODUCE]:

  1. Refer to B-G431B-ESC1 schematic (specifically BEMF sensing circuit).

  2. Try replicating a similar circuit for higher voltage ESC (6S, 12S, 20S).

  3. Understand protection design and how MCU detects BEMF events directly.

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