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rev-up : on the fly star up

Vincent7
Associate III

Hello Everybody,

MCSDK:6.3.0

CubeMX: 6.1.1

Workbench : 6.3.0

CubeIDE : 1.15.0

 

I’m currently working on a sensorless FOC setup using SMO + PLL for rotor angle estimation.
During the rev-up phase, I'm trying to implement on-the-fly startup, where the motor may already be rotating due to external force (like pedaling), and I want to bypass the full open-loop startup.

My question is:
What are the recommended conditions to ensure a safe and successful on-the-fly transition into torque mode?
For example:

Is there a minimum BEMF threshold (corresponding to a certain RPM) that must be exceeded to allow PLL to lock reliably?

Should I apply a delay or stability check to confirm the estimated angle and angular speed are stable before switching to torque mode?

Any suggestions for handling low-speed startup on uphill slopes, where the BEMF may be too weak for proper PLL locking?

Thank you in advance for any advice!

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