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Max speed of the motor not achieved

STuser2
Senior III

Hardware Details: Custom Hardware based on the B-G431B-ESC1, 3 phase, Hall sensored FOC,

MCSDK: 6.4.1

The maximum speed of the motor is 3000 RPM. 

I have run the motor using motor profiler software and the profiler shows the maximum speed is 2500, Rs = 0.1 Ohm; LS=0.0002

Pole Pairs = 5

I could achieve the speed of 2500 using FOC, Hall sensor i used Over modulation, Modulation index : 93%. PWM frequency 12KHZ. I am unable to go beyond 93% MI.

The problem is i need to achieve speed of 3000 as per motor specifications and customer requirement and this speed is achieved with another standard controller. 

Few comparisons: DC bus current when i run is 2.6A compared to 3.1 A of standard controller

Phase current is 5A, compared to 10-15A. What changes can i do to reach 3000 RPM without flux weakening. Does motor profiler use Over modulation and showed 2500 RPM?  

 

 

 

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