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ST1S10PHR Buck Converter Not Regulating (Output 0.79V)

MOHAMMED_NAVAS
Associate

Dear ST Technical Support Team,

I am currently using the ST1S10PHR buck converter in my custom PCB design to convert 12V input to 5V output.

However, the regulator is not switching to the expected 5V output. The measured output voltage remains around 0.79V.

Below are the measured and design details:

  • Input Voltage: 12V

  • VIN_SW and VIN_A pins: Confirmed 12V present

  • EN (INH) pin: 12V present (device enabled)

  • Expected Output Voltage: 5V

  • Measured Output Voltage: ~0.79V

  • Feedback Resistors: R1 = 11kΩ, R2 = 2kΩ

  • Inductor: 3.3µH

  • Switching frequency: Internal 900kHz (SYNC connected directly to GND with short trace)

  • GND and EPAD connected to ground plane

One concern in my PCB layout is that the SW pin to inductor trace length is approximately 47mm. Although the inductor is placed near the IC, the copper routing from SW to the inductor became long due to layout constraints.

The board powers up correctly, and all input pins measure properly, but the output remains close to the feedback reference voltage (~0.8V) and does not regulate to 5V.

Could the long SW trace be the reason for improper switching or instability?

Is there any recommended workaround without redesigning the PCB (for example: the output inductor values changing, adding an RC snubber network at SW, increasing input/output capacitors, layout modification using jumper wire, or other corrective suggestions)?

Additionally, would increasing the inductor value (for example from 3.3µH to a higher value) help improve stability in this situation, or is the issue primarily layout-related?

I can share the schematic and PCB layout files for your review if required.

Kindly advise on possible causes and recommended corrective actions.

Thank you for your support.

Best regards,
MOHAMMED NAVAS
InThings Technology
navas@inthings.tech

2 REPLIES 2
Andrew Neil
Super User

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A complex system that works is invariably found to have evolved from a simple system that worked.
A complex system designed from scratch never works and cannot be patched up to make it work.
Peter BENSCH
ST Employee

@MOHAMMED_NAVAS 

According to your schematics, you do not want to generate +5V, but -5V, which requires a buck-boost topology. By the way, where does the connection point of R2, C1, C3...5 lead to? In your schematics and in the layout, the track is hanging in mid-air.

With the ST1S10, buck-boost converter should be feasible if the environmental conditions are right - however, it would need to be set up correctly: in an inverting buck-boost based on a conventional buck, the regulator’s GND is no longer on input GND, but on the negative output voltage, as shown for example in DN0011, fig. 2.

The problem is: because of the inversion, the regulator is no longer between VIN and GND, but between VIN and (-VOUT). And that creates a new problem: the voltage difference in your application is 12V - (-5V) = 17V, leaving you only 3V headroom to the absolute maximum rating of 20V. If a small unexpected spike comes in, the regulator can be destroyed quickly/immediately. Depending on the desired output current, you could instead consider the L6982 or L6983, each of which can handle 38V.

In summary, it is advisable to carefully work through DN0011 and correctly implement the principle of the inverting buck-boost.

One final note: please also take a look at the layout guidelines for switching regulators, which discuss the most important points, e.g.

  • a track from the switch output to the inductor that is as short and low-impedance (i.e. wide) as possible
  • a clearly defined current path for the input and output current paths (no vias, low-impedance and, because of the switching edges, as little angular routing as possible)
  • a feedback line that is as short as possible and routed far away from the inductor (otherwise there will be interference).

Hope that helps?

Good luck!
/Peter

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