thanks. My board manufacturer hasn't got much faith in the accuracy of drilling small vias either (unless I use expensive laser drilled micro vias). I probably should give up on the idea of having vias in the pad - but then I will have nothing to lock the BGA into position. It's starting to sound like BGA is just too difficult to do by hand.
Don't use via-in-pad with BGA unless you have a lot of experience doing so, or really trust your board house. Getting it done right/reliably is typically not cheap.
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