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ENort.1
Associate II
August 1, 2024
Solved

TRIAC Heat dissipation

Hi All,

 I have a circuit that works very well and uses the BTA24-800CWRG device housed in a TO-220 through-hole part. I currently have it bolted to a large enough heatsink and a fan above it just for safety and to keep it cool.

I am now updating the design and would like to miniaturize the circuit. I am looking at this ST part: T3035H-6G-TR. This is a surface mount version and I would prefer to use this instead of a large heatsink on the board.

I use the TRIAC in a pulse-skipping circuit to control a 120V 10A heating element. I developed a circuit to sense the zero cross and fire the TRIAC based on temperature and feedback through PID control. The TRIAC turns on during a percentage of multiples of the AC sine wave and stays on until the sine wave reaches the zero cross where the TRIAC turns off. Hard to explain but I hope you get the idea.

My question is, can I use a surface mount TRIAC for this particular application? Since it is essentially switching does the TRIAC generate that much heat while only conducting during a short period based on the percentage of the sine wave cycles? I do not know what the worst-case temperature would be for a 60 Hz sine wave and the surface mount TRIAC. Since it is a "switching" application and the TRIAC isn't ON 100% of the time I would figure the TRIAC wouldn't dissipate that much heat or am I wrong? Am I wrong to think that a surface-mounted TRIAC is a good idea? Can someone shed some light on this subject and let me know if I can use this part and what size copper area I need to dissipate the heat would be great. I can use a fan over the device if needed I just need some guidance so I can reliably run the circuit without destroying the TRIAC.

Thanks,

Eric Norton

 

This topic has been closed for replies.
AScha.3
AScha.3Best answer
Super User
August 1, 2024

Hi,

at 10A and maybe 1.5 V forward voltage the triac might produce 15W heat. This needs a lot of cooling.

So just calculate, how much on-time you have and you see, how much cooling needed.

And be aware: just the triac and not much copling to massive heatsink will heat up in some seconds.

So if your on-time is always 0.2 sec every 5 minutes, yes, can do it on smd.

But if your on-time more than some seconds...need heatsink.

If you feel a post has answered your question, please click on " Best Answer ".

2 replies

AScha.3
AScha.3Best answer
Super User
August 1, 2024

Hi,

at 10A and maybe 1.5 V forward voltage the triac might produce 15W heat. This needs a lot of cooling.

So just calculate, how much on-time you have and you see, how much cooling needed.

And be aware: just the triac and not much copling to massive heatsink will heat up in some seconds.

So if your on-time is always 0.2 sec every 5 minutes, yes, can do it on smd.

But if your on-time more than some seconds...need heatsink.

If you feel a post has answered your question, please click on " Best Answer ".
ENort.1
ENort.1Author
Associate II
August 1, 2024

Okay, thanks for this I appreciate it!