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AN2994 L6563H FOT PFC implementation input current problems

FGonz
Associate

Dear ST,

I’m designing a PFC stage based on Application note AN2994, my design is practically identical, I just have a coil 20uH bigger and very minor changes.  Same input-output requirements.

I’m getting overall results close to the specified but the main problem I’m getting is the heavy distortion on the current after zero crossing, specially when input voltage is on the middle range, between 90-200 Vac. You can see in the pics below the current rushing to a peak every half cycle then stabilizing.

You can also see the effect on the Input voltage because of the weak grid of the testing setup . Please ignore it, the current is the same with a strong grid.

All images at full resistive load (400W).

150 vac input Hight distortion after zero crossing

0690X0000087jUbQAI.bmp

0690X0000087jV2QAI.bmp

230V input

0690X0000087jVAQAY.bmp

0690X0000087jXaQAI.bmp

With 80-90 input volts I get cleaner input current signal with larger current on the PFC coil, so it’s not an effect of the inductor saturating.

0690X0000087jVUQAY.bmp

I appreciate any insight you can provide me.

1 REPLY 1
FGonz
Associate

In the end I integrated this circuit with an LLC on another board and it's working correctly. I guess something went wrong with this particulat 6563 on the initial debugging phase.